EMS Service

We develop and produce control electronics for numerous demanding industries and applications. So, we know from experience what is important in urgent prototypes and long-term series productions.

You can use our know-how, our production capacity, and our claim to deliver top performance with our EMS services.

Reliable processes for series production

High flexibility for prototypes and small series

Fast response time for urgent orders

Everything made in Germany!

We provide assistance across every phase of value generation

Serial production

  • Simultaneously assembling up to 120 distinct components, achieving an impressive rate of approximately 15,000 components per hour

  • Conducting a meticulous 2D inspection of solder paste printing

  • Utilizing three advanced high-resolution camera systems to precisely detect and align components with micron-level accuracy

  • Incorporating a laser-guided axis measurement system to compensate for the most minute temperature-related tolerances of the placement heads

  • Maintaining ISO-certified process quality throughout the assembly process

Samples, Prototypes, Pre-series and Rush Orders

  • Rapid response times during offer preparation

  • We commence with a quantity of 1 as a standard practice

  • Dependable collaboration with express service providers and global distributors

  • Swift setup procedures and outstanding system performance

Services

  • Global procurement of active, passive, and electromechanical components, circuit boards, cable sets, and housing elements
  • Ongoing assessment and enhancement of suppliers, comprehensive quality checks, and thorough documentation for incoming goods
  • Incorporation of an in-house development unit for the generation and assessment of circuit diagrams and layouts, as well as guidance on component selection, and more

Our Services in Detail

SMD Assembly

Solder Paste Printing

  • Use of laser-cut stainless steel stencils from well-known German stencil suppliers
  • Integrated stencil cleaning guarantees residue-free and consistent solder paste printing over the entire batch
  • Automatic 2D inspection of the print for solder paste quantity as well as bridging before assembly

Assembly

  • High-Flex 6-head placement machine with a maximum placement rate of approx. 15,000 components per hour and up to 120 different components at the same time
  • Chip 0201, LED, QFP, SOP, PLCC, BGA, CSP
  • Sockets and connector strips with a size of 35.0 x 35.0 mm and max. Component height of 20.0 mm
  • PCB thicknesses from 0.5 mm (min.) To 3.0 mm (max.) And a total panel size of 100.0 x 70.0 mm (min.) Up to 370.0 x 215.0 mm (max.)
  • Experience with embedded parts

Reflow Soldering

  • 7-zone reflow oven

THT Assembly

  • Manual assembly and manual soldering of all common THT components, as well as common and customer-specific cable sets
  • Assembly of assemblies in housings
  • Visual inspection of assemblies based on the placement plan / IPC rules
  • Sealing and painting

Test

  • Voltage of max. 100 V / max. 100 amperes at a power of 3 KW can be tested
  • ICT exam
  • Conception and implementation of customer-specific tests possible

To provide you with a quotation, we require only the following details from your end.

  • Parts list (.xls)

  • PCB specification (.xls, .txt)
  • Pick-and-place data (.xls, .txt)
  • Assembly plan (.pdf)
  • Quantity and time planning (.xls, .doc)

  • Your contact details

You are also welcome to simply use our inquiry form